Installation

Product Description

Product Description

Charging System

Charging service sites can be customized to provide the best possible charging result according to the application.

Each CPU cabinet provides up to 200 kW of charging power from four power modules into one or up to four charge post.

The charging system has the following features:

  • Charging power unit for fixed installation.

  • Maximum output power:

    • 160 kW (with charger 160 MV)

    • 200 kW(With charger 200 MV)

    • 400 kW(With charger 400 MV)

    • 600 kW(With charger 600 MV)

  • Output voltage 800 V.

  • CPU can distribute power to a maximum of eight charge posts.

  • Charge posts with CCS1 or CCS2 charging plugs available.

  • Charge posts feature a 7-inch touch screen with an on-screen user guidance.

  • Contact Epiroc for Wi-Fi and sim card configuration.

  • Charge status LED indicators on each charge post.

Charging system is designed for a stand-alone operation with minimal maintenance.

Charger Cabinet Overview

Charger cabinet consists of the following modules that are installed into the rack type of cabinet:

  • Power modules, 4

  • Dynamic power module

  • Control module

  • Mains module

Charger 200

A

Connectivity antenna

B

Decorative panels

C

Power module 1-4

D

ETH 1–8 (Eth RJ-45) to charge post

E

Function button reset

F

Function button spare

G

Aux power circuit breaker

H

Main switch (circuit Breaker)

J

Main switch front cover plate

K

USB

L

ETH 1 (Eth RJ-45)

M

Control module

N

Dynamic module

P

Power module circuit breaker

Q

Power module channel status indicator

R

Lifting lugs (4 pcs.)

Multivoltage Charger Cabinet 160 MV

Charger 160 MV

A

Lifting lugs (4 pcs.)

B

Connectivity antenna

C

Decorative panels

D

Power module channel status indicator

E

Power module circuit breaker

F

Function button reset

G

ETH 1–8 (Eth RJ-45) to charge post

H

Function button spare

J

Aux power circuit breaker

K

Main switch (circuit Breaker)

L

Main switch front cover plate

M

Transformer

N

USB

P

ETH 1 (Eth RJ-45)

Q

Control module

R

Dynamic module

S

Power module 1–4

Charger Post

The charging system is operated from charger post, which can be assembled with different combination of charging plugs and socket.

CCS1 or CCS2

Charge post is installed with an interlock switch, that cuts off the DC high-voltage power if the charge post door is opened.

A

Charging cable support system

B

Welcome light

C

Touch screen user interface

D

Charging plugs and plug holders (1–2)

E

2 x status light bars

F

2 x function buttons

Liquid Cooled Charging Post

NOTE

The liquid cooled satellite does not have charging status indicator LEDs.

The liquid cooled satellite is the high-power charging point connected to the charging power unit.

See the product datasheet for the available charging cable and vehicle connector types.

Liquid Cooled Satellite Overview, Single

A

Charging cable support system

B

Liquid cooling unit

C

Touch screen user interface

D

RFID reader

E

2 x function buttons

F

Charging plugs and plug holders

G

Energy meter window

Wall Charge Post

The wall post that is equipped with a CCS2 cable is an ideal choice for depot and off-highway charging applications. It provides a robust and simplified dispenser solution that is designed to meet the demanding requirements of these environments.

A

Control button with LED indicator

B

Front panel lock

C

LED indicator for SOC and charging status

D

Equipment stop button

E

Charging cable

F

Supply DC power cable

G

Cable strain reliefs for control cable, control bus, and additional equipment stop cable

Intended Use of the Product

The battery charger is designed to charge Li-Ion batteries for machines that are used within the field of mining and construction work with a Combined Charging System (CCS).

It is designed solely for this purpose.

Misuse of the Product

Any other use than what is described in the section, Intended Use of the Product, is classified as misuse. Misuse of the product is strictly forbidden.

Examples of misuse of the product are:

  • Having operators without adequate level of training and product knowledge handling the battery charger.

  • Careless handling of the battery charger.

  • Disassembling of the battery charger.

  • Modification of the battery charger.

  • Immersion of the battery charger or related equipment in any liquid.

  • Exposing the battery charger to powerful outer impacts.

  • Exposing the battery charger to fire.

  • Exposing the battery charger to extreme heat (to reach a temperature above 50 °C (122 °F)). For example, direct sunlight for several hours.

  • Exposing the battery charger to extreme cold (to reach a temperature below -40 °C (-40 °F)) for several hours.

The list is not exhaustive.

WARNING

Misuse of the Battery Charger

Misuse of the battery charger can cause serious injury or death.

  1. Read and understand the instructions.

  2. Make sure that only authorized personnel are handling the battery charger.

  3. Handle the battery charger as intended always.

  4. If the battery charger is misused or damaged, the operator must stop using the battery charger immediately.

  5. If the battery charger is misused or damaged, contact Epiroc service personnel.