Operation

Troubleshooting

Troubleshooting

Hydraulic concrete buster does not work

Cause

Remedy

By

Shut-off valve in line A and/or B closed

Check and open shut-off valve

Carrier driver

Defective couplings blocking lines A and B

Check coupling halves and replace defective coupling halves

Workshop

Oil level in tank too low

Top up oil

Carrier driver

Faults in the electrical system of the hydraulic concrete buster installation

Check electrical system of hydraulic concrete buster installation and remedy defects

Workshop

Rocker switch defective

Check the rocker switch and replace

Workshop

Magnet on switch-on valve damaged

Replace the magnet

Workshop

Shearing capacity too low

Cause

Remedy

By

Lines A and B swapped

Only different pressure settings of lines A and B of existing installation permit hydraulic hammer operation.

Check connection of lines A and B and connect lines A and B correctly (see chapter Hydraulic connection)

Carrier driver

Operating pressure too low

Check pump output and pressure relief valve and correct operating pressure

Epiroc Customer Center / Dealer in your area

Hydraulic concrete buster does not cut

Cause

Remedy

By

Blades worn or broken

Check blades and turn or replace (see chapter Turning or changing cutter blades)

Workshop

Excessive blade clearance

Check blade clearance and re-adjust (see chapter Checking and correcting the blade clearance)

Workshop

The hydraulic concrete buster cannot be rotated

Cause

Remedy

By

Rotation motor/gear unit/rotary transmission defective

Check rotation motor/gear unit/rotary transmission and replace defective parts

Epiroc Customer Center / Dealer in your area

Operating temperature too high

Cause

Remedy

By

Oil level in tank too low

Check oil level and top up oil

Carrier driver or workshop

Carrier pump delivery too high; a constant volume of oil is squirted out of the pressure relief valve

Check and correct motor speed of carrier

Drive the pump

Epiroc Customer Center / Dealer in your area

Pressure relief valve defective or valve with poor characteristics

Fit new type-tested pressure relief cartridges or a more precise pressure-limiting valve

Workshop or Epiroc Customer Center / Dealer in your area

Oil leaks from hydraulic ports

Cause

Remedy

By

Flange halves and/or cap nuts are loose

Check and tighten flange halves and/or cap nuts (see chapter Bolt connections / Tightening torques)

Carrier driver

Oil leak at parts of the hydraulic concrete buster installation (bolted connections, hoses etc.)

Cause

Remedy

By

Bolted connections are loose; flange connections at valve are loose

Check and tighten bolted connections; replace defective parts if necessary (see chapter Bolt connections / Tightening torques)

Check hydraulic concrete buster installation, replace damaged partsUse only original parts (see chapter Bolt connections / Tightening torques)

Carrier driver or workshop

Insufficient lubrication

Cause

Remedy

By

Intervals between lubrication too long

Check lubrication and lubricate (see chapter Lubrication)

Carrier driver

Automatic closing of cutter jaws

Cause

Remedy

By

Rapid movement valve defective

Check and replace rapid movement valve

Workshop or Epiroc Customer Center / Dealer in your region

Automatic turning of hydraulic concrete buster

Cause

Remedy

By

Internal leaks in hydraulic system

Check and repair the hydraulic system

Workshop

Pressure relief valve defective

Fit new pressure limiting cartridge

Epiroc Customer Center / Dealer in your area