Required tools
General tools
Name | Qty | |
|---|---|---|
Sledgehammer | 2 kg (4.5 lb) | 1 |
Sledgehammer | 4 kg (8.8 lb) | 1 |
Jaw spanner | size 41/46 | 1 |
Jaw spanner | size 19/24 | 1 |
Jaw spanner | size 14/17 | 1 |
Socket spanner | size 22 | 1 |
Allen key | size 22 | 1 |
Allen key | size 17 | 1 |
Allen key | size 12 | 1 |
Allen key | size 10 | 1 |
Allen key | size 6 | 1 |
Allen key | size 5 | 1 |
Screwdriver | 8 mm (0.32 in.) | 1 |
Lock ring pliers | 1 |
Orderable tools
Name | Part No. | Qty | |
|---|---|---|---|
Grease gun | 3363 0345 67 | 1 | |
Slugging ring spanner | size 50 | 3361 0314 67 | 1 |
Heavy-duty box spanner | size 50 | 3363 0944 49 | 1 |
Power wrench insert | size 50 / 1½“ | 3363 0918 34 | 1 |
Power wrench insert (for pneumatic power wrench) | size 50 / 2½“ | 3363 0983 60 | 1 |
Adapter | ¾“->1“; 1“-> 1½“ | 3363 0942 20 | 1 |
Adapter | ¾“->½“ | 3363 0949 30 | 1 |
Torque wrench | 140-760 Nm / ¾“ (103-560 ft lbs / ¾“) | 3363 0942 17 | 1 |
Maintenance and charging box
The tools required for service work on the hydraulic breaker are contained in the maintenance and charging box Part No. 3363 0898 44.
Name | Part No. |
|---|---|
Nitrogen cylinder 2 l, (0.43 gal / 0.53 US gal) | 3363 0345 04 |
Filler valve | 3361 3295 16 |
Hose | 3361 3295 17 |
Test pressure gauge | 3361 3295 18 |
Pin punch Ø = 15.5 mm (0.61 in.) / L = 130 mm (5.12 in.) Ø = 10 mm (0.39 in.) / L = 140 mm (5.51 in.) |
3361 8488 19
3361 8430 70 |
Socket spanner | 3363 0663 76 |
Double jaw spanner 30 x 32 Double jaw spanner 13 x 15 | 3360 1195 81 3360 1195 82 |
Screwdriver 17 mm (0.67 in.) Screwdriver 14 mm (0.55 in.) | 3360 2092 52 3360 2049 63 |
Hexagon srewdriver 12 mm (0.47 in.) | 3360 2092 51 |
Hexagon offset srewdriver 10 mm (0.39 in.) | 3360 2049 62 |
Hexagonal head bolt M12 x 150 | 3360 1038 66 |
Allen screw M10 x 120 | 3360 1184 41 |
Screw plug M10 x 1 | 3360 4784 26 |
Power wrench
You can choose between a manual, an electronic, a hydraulic or a pneumatic power wrench.
Name | Part No. |
|---|---|
Manual power wrench 8000 Nm (5900 ft lbs) | 3363 0918 26 |
Manual power wrench 50000 Nm (36880 ft lbs) | 3363 1167 98 |
Electronic power wrench | 3363 0918 30 |
Hydraulic power wrench 10000 Nm (7375 ft lbs) | 3363 0918 28 |
Hydraulic power wrench 22000 Nm (16225 ft lbs) | 3363 1167 99 |
Hydraulic pump for hydraulic power wrench | 3363 1168 00 |
Standard impact socket for manual and hydraulic power wrench 1½“ SW 50 | 3363 0918 34 |
Pneumatic power wrench 10000 Nm (7375 ft lbs) | 3363 1168 01 |
Impact socket for pneumatic power wrench 2½“ SW 50 | 3363 0983 60 |
Power wrench
Hydraulic power wrench
Threaded insert tools
You can choose between a manual, an electronic, a hydraulic or a pneumatic power wrench.
Lower breaker part (Tensioning bolts)
Item | Name | Part No. |
|---|---|---|
1 | Screw tap 33 x 2 | 3361 8431 29 |
2 | Threaded insert M33 x 2 | 3363 0894 19 |
3 | Screw-in tool M33 x 2 | 3361 8431 30 |
Press-out aid for wear bushes
Item | Name | Part No. |
|---|---|---|
1 | Grip | 3360 3323 24 |
2 | Screw | 3360 3323 23 |
3 | Press-out element, top | 3363 0922 11 |
4 | Press-out element, bottom | 3363 0922 13 |
Dismantling ring
Before lifting the percussion unit out of the breaker box the washers under the tensioning bolt heads must be secured with dismatling rings.
The dismantling rings can be ordered under Part No. 3363 0979 01.
Lifting tools
Adjustable eyebolts
For lifting the hydraulic breaker, percussion unit, cylinder cover, cylinder, piston and lower breaker part use only the adjustable eyebolts provided as lifting lugs. Standard eye bolts are not permissible.
Part No. | |
|---|---|
Hydraulic breaker M20 x 70 | 3363 1067 09 |
Percussion unit, Cylinder cover M20 x 25 | 3363 1067 18 |
Cylinder M16 x 24 | 3363 1032 49 |
Lower breaker part, Piston version B M20 x 30 | 3363 1032 48 |
Piston version A 3/4“ - 16 UNF-2B | 3363 1067 21 |
- 1.Engage the star profile key in the hexagonal socket screw.
- 2.Screw in the adjustable eyebolt by hand.
- 3.Disengage the star profile key again before attaching the lifting gear. When firmly screwed in with the star profile key disengaged, the ring body must be able to rotate by 360°.
- 4.Before attaching the lifting gear, set it in the direction of force.
Note:
The adjustable eyebolts are not designed for turning under load.
Special information when removing the percussion piston
WARNING
Uncontrolled flailing parts, heavy parts falling
The adjustable eyebolt can be torn out of the piston’s screw thread if the load is too high. When the adjustable eyebolt tears out, it shoots out of the piston uncontrollably and can lead to serious injuries. The piston and/or other heavy parts can fall down.
Due to the special design of the piston’s screw thread, the adjustable eyebolt can only be loaded to a maximum of 700 kg (1545 lbs), although a load of up to 2.3 t is approved.
If the piston is jammed in the cylinder, you must never firmly hold the cylinder to release the piston from it with greater force.
The higher pulling force would result in the adjustable eyebolt being impacted with more than 700 kg (1545 lbs).
Never use the jammed piston to lift the cylinder.