Safety

Standard Operating Procedure

Safety

Safety

Safety First

The person or persons doing the tasks contained in this document must be qualified in accordance with local regulations and requirements. It is the duty of all personnel involved in doing the tasks to read and understand the machine-specific Safety, Operation, Maintenance, and Isolation manuals and any other documentation specifically referenced in this document before starting any work on the machine.

The instructions include specific safety messages that are marked with Danger, Warning, Caution, Notice, or Note. Give extra attention to these messages, as they contain additional information to the instruction text. Comply with any local safety rules that are specific to the work location.

Use this instruction in conjunction with a local Job Safety and Environmental Analysis (or equivalent) to identify and manage hazards.

Job Safety and Environmental Analysis (JSEA)

Job Safety and Environmental Analysis provides job hazard identification, potential risk assessment, and suggested controls for the tasks that are described in this instruction. All persons involved in the task must create a JSEA for the job or task on the physical objects in front of them, and consider any local conditions, environmental hazards, and risks.

Remove or minimize all of the hazards that are identified before you begin work.

If hazards cannot be reduced to an acceptable level of risk, do a complete review of the site-specific JSEA.

NOTE

Refer to local or site-specific regulations and the JSEA or equivalent type of job-risk-assessment documentation.

Risk Factors

  • Energized machine

  • Accidental movements

  • High-pressure system

  • Heavy components

  • Electric shock hazard

  • Slipping hazard

  • Hot fluids or components

  • Environmental contaminant

  • Risk of hearing damage

Safety Precautions Before and During the Work

  1. 1.
    All the persons who are involved in this task must be aware of hazards on and around the machine.
  2. 2.
    Refer to the machine-specific safety manual.
  3. 3.
    Be careful when you attach and secure the lifting device to the individual parts and to the large assemblies being moved for replacement purposes to prevent the risk of accidents.
  4. 4.
    Use lifting device that is in correct condition and with an adequate lifting capacity always.
  5. 5.
    Do not work or stand below suspended loads at any time.
  6. 6.
    Manual handling of components must be completed with close attention to correct manual handling techniques.
  7. 7.
    Make sure that only authorized personnel operate the crane.
  8. 8.
    Take correct measures to prevent the surrounding people getting into the work area while you lift the components.
  9. 9.
    Use the correct personal protective equipment.
  10. 10.
    Keep your fingers out of pinch point areas when you remove and install the components.
  11. 11.
    Make sure that all of the hoses are connected in the same locations as they are removed.
  12. 12.
    Release all of the pressure in the hydraulic system before you disconnect the hoses.
  13. 13.
    Do not let the used fluid drain onto the ground.
  14. 14.
    Obey all local standards and regulations for discarding the used fluid.
  15. 15.
    Waste handling shall be conducted in accordance with local regulations and requirements.
  16. 16.
    Used oils and greases shall be handled as hazardous waste.
  17. 17.
    Discard waste fluids in an environmentally safe manner at all times.
  18. 18.
    Use approved sealed container for drained fluids.
  19. 19.
    Refurbish replaced parts and components, if possible, and use them again. If this is not possible, recycle the part or component.
  20. 20.
    For additional information, refer to the Epiroc loss prevention standard and the Parts and Services Division Workshop audit processes.

Personal Protective Equipment

Make sure that all necessary personal protective equipment (PPE) is available and properly used when doing this procedure, including:

  • Head – Hard hat

  • Ears – Hearing protection

  • Eyes – Applicable glasses

  • Hands – Applicable gloves

  • Feet – Safety shoes with steel toes

  • Safety devices

Obey all site-specific standard PPE requirements, mandatory area PPE regulations, and any other PPE requirements identified in the risk assessment.