Preparations and Prerequisites
Labor Resource (People/Skills)
Service Technician x 2
Crane Operator x 1
Technical Data
To select correct lifting devices, stands, and tools, refer to the technical data as detailed throughout the instruction sections.
NOTE
Due to the variation of machine options and components, actual values can differ from data. Data is for reference only.
Machine Technical Data
See machine-specific manuals for weight, dimensions, and other data relevant to bringing the machine to the work area and doing the task.
Component Technical Data
Description | Data | Remarks |
|---|---|---|
Pipe support | 499 kg (1,100 lb) |
Tools
Description | Specification |
|---|---|
Standard mechanic toolkit | |
Grinder | As required |
Needle gun | As required |
Welding tools | As required |
Tags | As required |
Support Equipment
Description | Specification |
|---|---|
Mobile crane | As required |
Lifting equipment | As required |
Elevated work platform | As required |
Fire protective equipment | As required |
Container | 19 L (5 gal) |
Consumables
Description | Specification | Quantity |
|---|---|---|
Gouging rods | ||
Grinding disks | ||
Welding rods |
Spare Parts
NOTE
To create an order list request for the spare parts, refer to the Spare Parts Catalog for your specific machine model and serial number.
Description | Specification | Quantity |
|---|---|---|
Pipe support | 1 | |
Pipe support pivot | 1 | |
Guide Assembly | 2 | |
Cap screws, hex head | 6 | |
Nut, hex, slotted | 6 | |
Cotter pin | 6 | |
Pivot pin | 1 | |
Swing cylinder pin (rod end) | 1 | |
Swing cylinder pin (cylinder end) | 1 | |
Pin | 1 |
Suggested Time Required (Standard Planning Hours)
Ref. | Description | Planned Time (HH:MM) |
|---|---|---|
5,6,7 | Pipe Support Assembly Removal and Installation | 12:00 |
Reference Documentation
The following list of reference material relates to this instruction. Additional specific documentation is referenced at each applicable step.
NOTE
The listed documentation must be available in valid version at the location where the job is done.
Description | Reference |
|---|---|
Safety Manual | Model specific |
Operation Manual | Model specific |
Service/Maintenance Manual | Model specific |
Spare Parts Catalog | Machine specific (per serial number) |
Safety Locks and Tags Minimum Requirements | Model specific Maintenance Manual |
Welding Recommendations RCS4 | Model specific Maintenance Manual |
Welding Procedure | AWS D1.1 |