Standard Operating Procedure

Preparations and Prerequisites

Preparations and Prerequisites

Labor Resource (People/Skills)

Service Technicians × 2

Crane Operator × 1

Technical Data

To select correct lifting devices, stands, and tools, refer to the technical data as detailed throughout the instruction sections.

NOTE

Due to the variation of machine options and components, actual values can differ from data. Data is for reference only.

Machine Technical Data

See machine-specific manuals for weight, dimensions, and other data relevant to bringing the machine to the work area and doing the task.

Component Technical Data

Description

Data

Remarks

Rear axle

658 kg (1,451 lb)

Boltec M

Cabletec M

Boomer M1D

Boltec E

Boomer E2C

Simba E7C

Rear axle

940 kg (2,072 lb)

Cabletec E

Cabletec LC

Boltec EC

Rear axle

580 kg (1234 lb)

Simba M6C

Hood

32 kg (71 lb)

Boltec M

Cabletec M

Simba M6C

Simba E7C

Boomer M1D

Hood

69 kg (152 lb)

Cabletec E

Boltec EC

Boltec E

Hood

47 kg (103 lb)

Boomer E2C

Rear driveline

20 kg (44 lb)

Boltec M

Simba E7C

Boltec EC

Boltec E

Cabletec E

Cabletec LC

Rear driveline

13.58 kg (30 lb)

Cabletec M

Boomer M1D

Simba M6C

Rear driveline

12.34 kg (27 lb)

Boomer E2C

Air receiver tank

30 kg (66 lb)

Tools

Description

Specification

Standard mechanic toolkit

Torque wrench, calibrated

3/4-in drive, capacity up to 333 N⋅m (246 ft⋅lb)

Torque wrench, calibrated

½-in drive, capacity up to 113 N⋅m (72 ft⋅lb)

Tags

As required

Support Equipment

Description

Specification

Maintenance stands (rear axle)

As required

Container

60 L (16 gal)

Fixture with wheels (rear axle)

As required

Crane

As required

Lifting equipment

As required

Consumables

Description

Specification

Quantity

Plugs and caps

-

As required

Covers

-

As required

Oil absorbent materials

-

As required

Spare Parts

NOTE

To create an order list request for the spare parts, refer to the Spare Parts Catalog for your specific machine model and serial number.

Boltec M, Boomer M1D,Simba M6C, Simba E7C, Cabletec M

Description

Specification

Quantity

Rear axle

-

1

Screw

Rear driveline (rear axle)

8

Lock nut

8

Screw

Plate

3

Washer

3

Screw

Hood

4

Washer

4

Screw

Cover plate

6

Washer

6

Screw

Hood cover

10

Washer

10

Screw

Air receiver tank

2

Washer

2

Lock nut

2

Screw

Rear axle

16

Washer

32

Lock nut

16

Boltec EC, Cabletec E and Boltec E

Description

Specification

Quantity

Rear axle

-

1

Screw

Rear driveline (rear axle)

8

Lock nut

8

Screw

Plates

8

Washer

8

Screw

Hood

4

Washer

4

Screw

Cover plate

6

Washer

6

Screw

Hood cover

10

Washer

10

Screw

Air receiver tank

2

Washer

2

Lock nut

2

Screw

Rear axle

16

Washer

32

Lock nut

16

Boomer E2C

Description

Specification

Quantity

Rear axle

-

1

Screw

Rear driveline (rear axle)

8

Lock nut

8

Screw

Plates

4

Washer

4

Screw

Hood

4

Washer

4

Screw

Cover plate

6

Washer

6

Screw

Hood cover

10

Washer

10

Screw

Air receiver tank

2

Washer

2

Lock nut

2

Screw

Rear axle

16

Washer

32

Lock nut

16

Cabletec LC

Description

Specification

Quantity

Rear axle

-

1

Screw

Rear driveline (rear axle)

8

Lock nut

8

Screw

Hood

4

Washer

4

Screw

Cover plate

4

Washer

4

Screw

Hood cover

10

Washer

10

Screw

Rear axle

16

Washer

32

Lock nut

16

Screw

Hatch

2

Washer

2

Lock washer

2

Screw

Air filter set

4

Plain washer

4

Suggested Time Required (Standard Planning Hours)

Ref. Section

Description

Planned Time (HH:MM)

5,6,7

Rear Axle Removal and Installation

08:00

Reference Documentation

The following list of reference material relates to this instruction. Additional specific documentation is referenced at each applicable step.

NOTE

The listed documentation must be available in valid version at the location where the job is being performed.

Manual

Reference

Safety Manual

Model Specific

Operation Manual

Model Specific

Service/Maintenance Manual

Model Specific

Mining and Rock Excavation Torque Specification

No. 1185028747

Spare Parts Catalog

Machine Specific (per serial number)

Fluids and Lubricating Greases

Model Specific

Check Oil Level in Central Housing

Model Specific Maintenance Manual

Check Oil Level in Planetary Gear

Model Specific Maintenance Manual

Environmental Instruction

Model Specific Safety Manual

Boomer M1D, Boomer E2C, Boltec E, Boltec EC, Simba M6C, Simba E7C,Boltec M, Cabletec M, E and LC - SOP - CRI -Rear Wheels

Document ID: TIS0005055.002 en-US

Cabeltec LC - SOP - CRI - Exhaust System

Document ID: TIS0005436.001 en-US