Preparations and Prerequisites
Labor Resource (People/Skills)
Service Technician x 1
Crane Operator x 1
Technical Data
To select correct lifting devices, stands, and tools, refer to the technical data as detailed throughout the instruction sections.
NOTE
Due to the variation of machine options and components, actual values can differ from data. Data is for reference only.
Machine Technical Data
See machine-specific manuals for weight, dimensions, and other data relevant to bringing the machine to the work area and doing the task.
Component Technical Data
Description | Data | Remarks |
|---|---|---|
Feed extension cylinder | 36 kg (80 lb) | Boltec M |
Feed extension cylinder | 26 kg (57 lb) | Cabletec M |
Feed extension cylinder | 62 kg (137 lb) | Cabletec E |
Feed extension cylinder | 37 kg (81 lb) | Cabletec LC |
Tools
Description | Specification |
|---|---|
Standard mechanic toolkit | |
Torque wrench, calibrated | 1/2-in drive, capacity up to 171 N⋅m (126 ft⋅lb) |
Tags | As required |
Support Equipment
Description | Specification |
|---|---|
Crane | As required |
Lifting equipment | As required |
Maintenance stand (for bolting unit, feed beam, boom) | As required |
Container | 60 L (16 gal) |
Vacuum Pump | As required |
Mobile hydraulic power pack | As required |
Consumables
Description | Specification | Quantity |
|---|---|---|
Plugs and caps | - | As required |
Covers | - | As required |
Oil absorbent materials | - | As required |
Hydraulic oil | As specified in Fluids and Lubricating Greases | As required |
Spare Parts
NOTE
To create an order list request for the spare parts, refer to the Spare Parts Catalog for your specific machine model and serial number.
Boltec M
Description | Specification | Quantity |
|---|---|---|
Feed extension cylinder | - | 1 |
Screw | Cylinder rod-end shaft | 1 |
Lock nut | Cylinder barrel-end shaft | 1 |
Screw | 1 |
Cabletec M
Description | Specification | Quantity |
|---|---|---|
Feed extension cylinder | - | 1 |
Lock nut | Cylinder rod-end shaft | 1 |
Washer | 1 | |
Screw | Barrel-end bracket | 4 |
Screw | Cylinder barrel-end shaft | 3 |
Washer | 3 |
Cabletec E
Description | Specification | Quantity |
|---|---|---|
Feed extension cylinder | - | 1 |
Lock nut | Cylinder rod-end shaft | 1 |
Screw | 1 | |
Screw | Cylinder barrel-end shaft | 1 |
Lock nut | 1 |
Cabletec LC
Description | Specification | Quantity |
|---|---|---|
Feed extension cylinder | - | 1 |
Screw | Cylinder rod-end shaft | 2 |
Washer | 2 | |
Screw | Cylinder barrel-end shaft | 1 |
Lock nut | 1 |
Suggested Time Required (Standard Planning Hours)
Ref. Section | Description | Planned Time (HH:MM) |
|---|---|---|
5,6,7 | Feed Extension Cylinder Removal and Installation | 03:00 |
Reference Documentation
The following list of reference material relates to this instruction. Additional specific documentation is referenced at each applicable step.
NOTE
The listed documentation must be available in valid version at the location where the job is being performed.
Manual | Reference |
|---|---|
Safety Manual | Model Specific |
Operation Manual | Model Specific |
Service/Maintenance Manual | Model Specific |
Mining and Rock Excavation Torque Specification | No. 1185028747 |
Spare Parts Catalog | Machine Specific (per serial number) |
Fluids and Lubricating Greases | Model Specific |
Check Oil Level in Carrier Hydraulic Tank | Model Specific Maintenance Manual |
Filling Hydraulic Oil | Model Specific Maintenance Manual |
Environmental Instruction | Model Specific Safety Manual |